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CATIA V5

Model a flanged water control ball valve assembly with eight parts

Software
CATIA V5
Platform
Windows
Length
7 h 25 min
Resolution
1920 × 1080
Output
CATPRODUCT, CATPART

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Task

Build a 3D model of a flanged ball-type water control valve as a product assembly. Work in millimetres. Model each component as its own part, then assemble the parts in a top-level product named water_control_valve_assembly. Overall arrangement and views are on diagram_01.png. Part dimensions are on diagram_01_sheet2.png (ball valve), diagram_01_sheet3.png (inlet housing) and diagram_01_sheet4.png (cap screw), with their detail images.

Name the eight parts exactly: INLET_HOUSING, OUTLET_HOUSING, BALL_VALVE_SUB, CAP_SCREW, THERMOSTAT_FLANGE, LOCK_LEVER, HANDLE, HEXAGONAL_BOLT.

INLET_HOUSING:

  • Ø152.4 end flange with four Ø19.1 bolt holes.
  • Ø50.8 through bore.
  • Ø127 mating flange at the opposite end with four Ø12.7 holes.
  • Flanges 16.5 thick, with 102.9 between the flange faces.
  • 69.9 tapered body section.
  • 9.7 thick top mounting pad with a central Ø25.4 hole and two side holes, outlined by R24.15, R12.7 and R50.8 arcs.

BALL_VALVE_SUB:

  • Ø52.8 ball with a Ø38.1 through bore, trimmed to flats 34.92 apart and 39.6 tall.
  • Ø25.4 stem, 61.56 long.
  • 20.9 × 20.9 square tang, 31 long, with 14.43 across the tang.
  • 115.7 from the ball centre to the stem top.

CAP_SCREW:

  • 41.4 overall length.
  • Ø9.7 shank, with 29.5 from the collar underside to the shank end.
  • Ø17.3 collar, 2.3 thick.
  • Ø11.7 head with a hexagonal socket 6.06 across.
  • 1 × 45° chamfer on the head and 1.16 × 45° chamfer on the shank end.

HEXAGONAL_BOLT:

  • 40.89 overall length.
  • Ø12.70 shank, 28.19 long under the flange, ending in a 1.16 × 45° chamfer.
  • Ø24.64 flange, 3.30 thick.
  • Hexagon head on an R11.05 corner circle.

HANDLE:

  • Flat lever 246 long overall and 20 wide, with an R10 tip.
  • R22 hub, 22 tall, with a 21 square socket for the tang.
  • Arm cranked through R51 bends at 135° and 137°.
  • Ø4 stop pin, 10 long.

OUTLET_HOUSING, THERMOSTAT_FLANGE and LOCK_LEVER:

  • Proportion these parts to the assembly views and to their mating features.
  • OUTLET_HOUSING has a Ø127 mating flange matching the inlet's four Ø12.7 holes, a Ø50.8 bore and a Ø152.4 end flange.
  • THERMOSTAT_FLANGE sits on the top pad, passes the Ø25.4 stem and takes four Ø9.7 cap screws.
  • LOCK_LEVER is a plate on the stem.

Assembly:

  • Inlet and outlet housings coaxial along the flow axis.
  • Ball seated in the body with the stem vertical.
  • Thermostat flange on the top pad, held by four cap screws.
  • Lock lever on the stem, with two hexagonal bolts at the housing joint.
  • Handle on the square tang, extending sideways.

The product contains 12 instances of 8 parts: 4 × CAP_SCREW, 2 × HEXAGONAL_BOLT and one each of the other six.

ReferenceSheet 1, page 1

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Rubrics18

  1. R1

    The model shall include an INLET_HOUSING part with a Ø152.4 end flange carrying four Ø19.1 holes.

  2. R2

    The INLET_HOUSING shall have a Ø50.8 through bore along the flow axis.

  3. R3

    The INLET_HOUSING shall have a Ø127 mating flange with four Ø12.7 holes at the opposite end from the Ø152.4 flange.

  4. R4

    The INLET_HOUSING shall have flanges 16.5 thick and a 102.9 dimension between its flange faces.

  5. R5

    The INLET_HOUSING shall carry a 9.7 thick top mounting pad with a central Ø25.4 hole.

  6. R6

    The BALL_VALVE_SUB part shall have a Ø52.8 spherical ball with a Ø38.1 through bore.

  7. R7

    The BALL_VALVE_SUB ball shall be trimmed to parallel flats 34.92 apart.

  8. R8

    The BALL_VALVE_SUB shall have a Ø25.4 stem 61.56 long ending in a 20.9 × 20.9 square tang 31 long.

  9. R9

    The BALL_VALVE_SUB shall measure 115.7 from the ball centre to the top of the stem.

  10. R10

    The CAP_SCREW part shall be 41.4 long overall with a Ø9.7 shank and a Ø17.3 collar 2.3 thick.

  11. R11

    The CAP_SCREW shall have a Ø11.7 head with a hexagonal socket 6.06 across.

  12. R12

    The CAP_SCREW shall have a 1 × 45° chamfer on the head and a 1.16 × 45° chamfer on the shank end.

  13. R13

    The HEXAGONAL_BOLT part shall be 40.89 long overall with a Ø12.70 shank and a Ø24.64 flange.

  14. R14

    The model shall be built in millimetre units.

  15. R15

    The model shall be organised as a product named water_control_valve_assembly referencing separate parts INLET_HOUSING, OUTLET_HOUSING, BALL_VALVE_SUB, CAP_SCREW, THERMOSTAT_FLANGE, LOCK_LEVER, HANDLE and HEXAGONAL_BOLT.

  16. R16

    The product shall contain 12 component instances: 4 CAP_SCREW, 2 HEXAGONAL_BOLT and one each of the other six parts.

  17. R17

    The assembly shall position the inlet and outlet housings coaxially along the flow axis.

  18. R18

    The assembly shall position the ball valve stem vertically, with the handle fitted on its square tang.

Gold outputwater_control_valve_assemblyCATPRODUCT

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Build a 3D model of a flanged ball-type water control valve as a product assembly.

Created and refined a CATIA V5 water-control-valve assembly from multiple modeled components, applying features, constraints, materials, and assembly relationships. Produced detailed multi-sheet engineering drawings with projections, dimensions, title blocks, notes, bills of materials, and PDF export preparations.